Brick Laying

August 6th - 9th 2019

In the evening before leaving for my summer holiday visiting my Dad, I found a few minutes to insert a few more bricks into the panels of the first conservatory kit.  It was pretty easy and fun actually.  As I was doing it, I realized that the bricks were obviously higher than the panel insert and they didn’t quite fill up on the square.  So I had to come up with a kind of stencil to square off the brick sections without me having to actually fill in the areas between the bricks and the wooden side posts.  So I used my jewelry jig to make a squared-off bit of wood where I would be able to mortar in the bricks and square them off all in one go.  At least I hoped.

Well it didn’t work out that great.  But, I did three of the brick panels (having made a little mortar and didn’t want to make too much in case my experiments went awry) but it was a little more complicated than I thought.

Mixing the mortar.

The first panel was an outright mess.  Basically, the mixture said to make like to a toothpaste-like thickness but I noticed that when I spread it on the bricks, it immediately became too dense to spread - hmm.  So I used my little stencil and packed in some mortar and went on to the second panel.  This I made a little less dense and poured a little water over the top of the panel to make the mortar seep in more than spread in.  And the third panel I came up with the idea that maybe since the bricks are real, they are sucking in water from the mortar as soon as the mixture hits them.  So, I dampened the bricks then spread the mortar over them.

Panel #1

After each one, I tried to fix in the spaces between the bricks and the wood work without much success.  Then I passed a wet sponge over each panel and cleaned up the sides a bit with toothpicks and water.  Out of the three, I like the second version best.

Panel #2 - more liquidy and poured easily

Finished panel #1

Finished panel #2

Finished panel #3 - wetted bricks beforehand.

But I had to wait a few hours to see the final result - whether or not the mortar actually set or not.  Which when I cam back a few hours later, seems it did.  The bricks are set and still I like the second one.  The slight bas relief makes it looks fairly realistic.  I’ll end up adding lots of grass and moss on the bricks at the bottom so I’m not too concerned about the edges.  But not bad for a first time go at brick laying :-)

And since I will be leaving visiting family for a few weeks, I shall leave you with the summer liqueur of choice for Italy - Limoncello.  Enjoy. 

Clean up! - Painting and Brick Laying

July 21st - 4 August 2019

So I pulled down the kits and started to check them out for the method of painting and assembly.  Clearly, I needed to paint under the windows first so that is what I did.  Trying to avoid painting where joinery will be done later so I won’t have swollen wood issue like I found on my first experience of putting a kit together.

Quick paint cover up - even if I don't think we would see under the brick after mortaring.

The windows are just taped on right now and I didn’t bother taking them off since I will want to match them up later with their corresponding sills (seeing as I have two kits and so many windows, I won’t want to deal with lousy fit later).  So I painted one kit’s under window section then pulled out the other one and realized until I cleaned my work table nothing was going to get done.  So…

I cleaned the work table.  Got my brushes organized, put some new napkins for drying them and a new water jar for cleaning them.  Then I unpacked the two boxes of stuff that I had accumulated over the last few years to be used in the Orangery.  I had a lot of stuff!
Most of the purchases were already posted on my other blog but this one was not.  It’s a lemon table.

Lemon table. I think I will probably use it at the back for the gaming table area in the Tea Room.

The workmanship was a little over the top in terms of "shabby" style - the poor legs are not even and the packaging they gave me when I bought it from the artisan at Miniaturitalia Show in Milano - the only big mini-show in Italy and lots of artisans - really nice actually - was kind of make do.  But I pulled it out and fixed the leg and will probably adjust it later since it’s pretty rickety. But the table top is fab!! It is exactly the kind of top I was looking for to fit in the Orangery.  Lemons and oranges.  Beautiful.

The weekend after, I pulled out all the bricks and did some searching online to see the best way to install the bricks.  Most used regular mortar or pre-made mortar but I had bought a bag of powdered stuff so I just wanted to double-check the mixing.  Info says about the consistency of toothpaste so I recycled a few plastic containers that I figured I’d need for mixing the mortar in batches.  Then looked for how to cut the bricks.  They are actual bricks, not plastic and need to be cut with a tile cutter. There is a kind of plastic backing to them that keeps them in sheet form.

I just used an exacto knife to remove one row - because the backing made the sheet a little too large for the actual opening under the window and installing one row off the backing made for a perfect fit.
I wasn't sure about how they may cut so took precautions to be sure I didn’t end up with anything flying into my eye.  Actually, they cut fairly easily.  I used the tile cutter but since the actual depth from the cutting edge to the size of brick I needed to trim wasn’t deep enough I opted for a straight wire cutting tool that did the job just as well.  Very pleased that it was so easy! I’ll have to be careful since this may move along quickly and I’ll end up cutting too much too little too small… That’s me.

Says in the instruction to use adhesive on the surface and back of the brick to stick them in place. I do not have any special adhesive but since we are working on wood, I hope my wood glue will be sufficient.  I am trying it on the first panel Don’t know yet. Will be an experiment. - then will check back in a few days to see if it’s well stuck.  I imagine once it’s mortared the piece will be heavy and will tend to weigh forward a bit - so may fall off.

Finished first panel

Speaking of which, here is a nice story about the garden at Castello, near where I live.  This guy has been taking care of the garden and park there for quite some time and decided to try and rejuvenate ancient lemons.  He was somewhat successful.  The article speaks to how the Medici family revered their citrus collection and were proud enough to create an entire garden built around it.  This modern-day gardener has used technology and DNA to rediscover hundreds of species and bring them back from extinction.  Who would have thought - all from a lemon bizzarria!

Bizzarria!!